snousle: (rakko)
[personal profile] snousle
Today's work:



The process continues to improve. This time, I got the mixing very clean and messed up hardly any cookware. The pasta process in particular is a lot better - by mixing the eggs and flour roughly in a mixing bowl before putting it in the cuisinart, the food processor bowl comes out almost completely clean between batches. Also got the moisture level perfect the first time on every batch, which is a huge time saver.

Each lump of dough is a bit more than 1 pound, the fillings about 2.5 lb. each. Hardly any waste this time, just a few little scraps of pasta and a few tablespoons of filling.

Still, you're looking at eight hours of work. The fillings take a couple of hours - breaking down the squash (difficult and somewhat dangerous work), grilling the mushrooms, blanching the spinach, and blending it all up takes way longer than it seems it ought to. Then an hour to get the dough into balls like this. The next three hours are spent on rolling and shaping, then add a couple of hours of packaging, cleaning, and futzing around. The material cost is about $3/lb and I get paid $9 by the shop - $12 an hour, woo hoo! My earlier estimates of hourly profit were kinda unrealistic. But still, it's been excellent marketing for the business.

Japanese pasta methods, especially soba, have been very inspiring. It no longer seems at all odd to me that soba school would take a whole month to complete. There is no end to the obsessiveness, and no end to the benefits of that obsession. Every motion must be finely tuned - literally every gesture is significant, because if you do ANYTHING wrong, it's a train wreck that sucks up endless time.

This batch was nearly perfect, requiring no correction at any stage. I tried a four-wide layout during shaping instead of my usual two-wide, but that didn't work well so I had to go back to the slower method. The fillings were a bit too moist but they still worked OK. There's still room for improvement, but it's getting close to optimal for this method.

Maybe this sounds boring but I think it's one of the most interesting things I've ever done. I'd love to be a cranky old pasta master someday, whacking idiot disciples over the head with a stick. Any takers? [grin]

Date: 2009-07-30 09:39 pm (UTC)
From: [identity profile] naylandblake.livejournal.com
I could easily do with being an idiot disciple.

Love seeing your obsessions in this way. Thanks!

Date: 2009-07-30 10:39 pm (UTC)
From: [identity profile] jstregyr.livejournal.com
So does the layout in the photo suggest that you had (3 pastas) X (3 fillings) = 9 different variations of ravioli?

Cooking with combinatorics - Yumm!

Date: 2009-07-31 12:31 am (UTC)
From: [identity profile] snousle.livejournal.com
Quite the contrary, the pasta matches the fillings so that after I freeze them on trays, I can tell which kind they are and not get them mixed up during packaging.

Date: 2009-07-30 11:05 pm (UTC)
From: [identity profile] fingertrouble.livejournal.com
oh pasta master! Sauce on, sauce off, sauce on, sauce off...do the (pasta) crane!

Date: 2009-07-31 12:20 am (UTC)
From: [identity profile] grimmbear.livejournal.com
That's an obsession I can get behind. I love cooking but so rarely get the chance it hurts. Now I'm thinking of taking some cooking classes.
Oh and any type of 'filling' you want to use on this apprentice is fine by me.

Date: 2009-07-31 05:01 pm (UTC)
From: [identity profile] flamedryad.livejournal.com
wow cool
sorry just popped in on the ravioli saga
very interesting and yummy looking
have you tried a pastry bag for the filling?
just a thought
>HUGS

Date: 2009-07-31 11:35 pm (UTC)
From: [identity profile] snousle.livejournal.com
Yes, the filling is piped in a continuous line down each side of the (very long) sheet with a 10 mm nozzle, then the sheet is rolled inwards from each side to form a tube around the filling. I use a metal dowel to press the tubes into individual ravioli and seal them, then they're cut with a pastry wheel. Technically this makes them "agnolotti" but few people appreciate the distinction! The shaping is touchy and requires dexterity, but it's still simple and surprisingly quick.

Date: 2009-07-31 11:43 pm (UTC)
From: [identity profile] flamedryad.livejournal.com
cool love to try some
>HUGS

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